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Mechatronics & Controls Lab

Omnidirectional UAV Research

Overactuated 6-DOF UAV with 4 passive gimbals

Overview

Platform Overactuated UAV
DoF 6
Mass 155 g
Quadcopters 4
Quadcopter Model Crazyflie 2.1
Gimbals 4
Motors 16
Motor Size 0.28 × 0.6 in
Total Thrust 0.63 lbf
Frame Carbon Fiber
Gimbal Material PLA (FDM Print)
Overactuated UAV — four Crazyflie 2.1 quadcopters in gimbals on a carbon-fiber frame
6 DoF

Overactuated flight control

16 motors

Across four gimbaled quadcopters

155 g

Total platform mass

Problem

Traditional multirotors are underactuated, so lateral movement requires tilting the entire frame. However, this prevents vertical hovering or surface inspection. Making a drone fully overactuated solves this but creates a new issue when the gimbaled rotor approaches vertical alignment, the mechanism loses an effective degree of freedom. Designing a joint that holds the gimbal constrained during normal operation and smoothly unlocks a vertical axis is the specific problem I am working on.

Concept

The platform suspends four Crazyflie 2.1 quadcopters in 3D-printed (PLA) 2-DOF gimbals mounted on a carbon-fiber frame. This gives each actuator the ability to independently steer its thrust vector in 3D space.

Carbon-fiber frame with gimbal-mounted Crazyflie 2.1 quadcopters and motion-capture markers
Carbon-fiber frame with gimbal-mounted Crazyflie 2.1 quadcopters and motion-capture markers

Approach

Using SolidWorks, I iterate on joint geometry prototypes. Each iteration is 3D-printed in PLA and evaluated for transition behavior at the vertical angular boundary, structural integrity, and compatibility with the Crazyflie mounting.

3D-printed PLA gimbal ring around a Crazyflie 2.1, with a joint iteration in SolidWorks behind
Printed gimbal ring around a Crazyflie 2.1

Vision

This research could lead to future drones that can fly in 6+ DOF, making them useful for inspecting cliffs, caves, spacecraft, and other hard-to-reach places. On Mars, a scaled version could explore crater walls, lava tubes, and steep terrain that rovers can’t reach. Its gimbaled thrust system could allow a Mars copter to hover while pointing cameras/science instruments in different directions. Titan may be an even stronger vision because its dense atmosphere and low gravity make flight easier, allowing 6-DOF drones to explore icy terrain or organic deposits.

Mars Chopper, NASA Jet Propulsion Laboratory.